In this article, alternative forms of optimizing the milling efficiency of a laboratory scale ball mill by varying the grinding media size distribution and the feed material particle size distribution were investigated. Silica ore was used as the test material.

A ball mill is a type of grinder used to grind and blend materials for use in mineral dressing processes, paints, pyrotechnics, ceramics and selective laser sintering. It works on the principle of impact and attrition: size reduction is done by impact as the balls drop from near the top of the shell.

Ball Mills are generally used to grind material 1/4 inch and finer, down to the particle size of 20 to 75 microns. To achieve a reasonable efficiency with ball mills, they must be operated in a closed system, with oversize material continuously being recirculated back into the mill to be reduced.

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In the continuous type Ball Mill, the material is being fed from the one end through its hollow shaft, while the crushed material comes out from the hollow shaft, at the other end. Usually continuous Mills are used when the production rate is required to be high.

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Factors Affecting Ball Mill Grinding Efficiency The following are factors that have been investigated and applied in conventional ball milling in order to maximize grinding efficiency: a) Mill Geometry and Speed – Bond (1954) observed grinding efficiency to be a function of ball mill diameter, and established empirical relationships for .

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Recommended for Epworth mills having main drives above 100 hp. Continuous Mills: Epworth continuous feed and discharge mills have large diameter trunnions containing helical flites for maximum efficiency in conducting product to and from the ball mill.

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